Polyfusion by DPF, has extensive experience delivering custom-engineered plastic solutions for the biopharma, pharmaceutical, medical device and semiconductor industries. Due to growing customer demands, we have introduced a new line of our business that will give our global client base more choice with their plastic design solution requests.
What is Polyfusion?
Polyfusion offers bespoke design solutions across varying applications and environments. Polyfusion products can utilise the chemical resistance properties of varying polymers, which can support and protect against corrosive chemicals, such as nitric, hydrochloric and hydrofluoric acid.
In conjunction with modular designed solutions, which can include items such as anti-static casters, plastics can limit contamination and conditions like dust and static electricity. By dissipating static electricity and with low outgassing characteristics in a vacuum-sealed environment, Polyfusion plastics are an ideal option for Semiconductor, Pharma & Bio-Tech cleanrooms.
Our Polyfusion Product Example
Our Polyfusion division offers a wide range of Products, custom designed to what the client needs. Some examples of what we can produce are:
Bespoke Trolleys
Storage Cabinets
Stands
Wop Box
IPA Bottle Holder
Compliance & Accreditation:
Operating within highly regulated industries, our 6S compliance products are designed to meet strict industry standards and approval requirements. Every product is manufactured in our Carlow facility, with rigorous quality checks carried out throughout the full production process.
We are ISO 9001 certified (Quality Management System, since 2015) and ISO 13485 certified (Medical Device Quality Management System, since 2016), ensuring consistent quality, traceability, and compliance at every stage.
All plastics used are FDA compliant, including HDPE, Polycarbonate, Polypropylene, PTFE, Polystone® G, PEEK, Ertacetal, and more.
Our Process
1. Tell Us What You Need
Reach out to our team and let us know what you’re looking for — we’ll ask a few questions to understand your goals, specs, and timeline.
2. Custom Design Begins
Once we have the details, we begin designing your custom product based on your exact requirements.
3. 3D Concept & Approval
We create a detailed 3D design so you can review the look, fit, and functionality before anything is built. You can approve it or request changes.
4. Build & Production
After the design is approved, we move into production and begin building your product.
5. Final Review & Adjustments
We confirm final details and make any last refinements to ensure everything meets expectations.
6. Finish, Pack & Deliver or Install
Once complete, your product is carefully finished, wrapped, and shipped to you — or we can arrange installation if needed.
Benefits of Polyfusion:
Polyfusion products incorporate full design and 3D Models for customer approval. They are developed in collaboration with our customers to ensure solutions are optimised, maximising value.
Punctual service is a key offering, and with a dedicated technical team, follow-up questions are effectively answered.
Polyfusion provides a full design technical file for material traceability, emphasising our commitment to the highest quality standards.
Why Choose Polyfusion For Plastic Design Solutions?
- Modular build
- 3D Plastic Printing Sampling for fit checks on small components
- Shorter lead times for material and manufacturing
- Wide selection of polymers available to fit varying applications
- Durable, non-corrosive FDA-approved material
- Bespoke solutions to meet requirements
